Pasteurizer for dairy milk product complete milk processing line
low consumption
Company Information
Gofun is the professional manufacturer in China with 16 years
experience. Our main business includes:
1st: Provide fruit and vegetable separation equipment, such as:
cleaning/sorting/crushing/pulping and
refining/evaporation/sterilization/filling/packaging/pasteurization/HPP/etc.
2nd: Provide whole fruit processing plants, typical tomato
processing plants, tropical fruit (mango/pineapple/guava/passion
fruit/papaya, etc.) processing plants, common fruit
(strawberry/apple/pear/peach/apricot) processing plants.
3rd: Provide whole plant of filling line of all kinds of packages.
Like aseptic bag, metal can, sachet, stand-up pouch, PP container,
glass bottle, PET bottle, gable top, etc.
Description
The sterilization temperature and holding time of the machine are
flexible and can be adjusted according to requirements. Using this
equipment, fruit and vegetable juice, pulp, and fruit puree can be
heated to a high temperature of approximately 115°C, held for 30
seconds, and rapidly cooled down to ambient temperature. The UHT
(Ultra-High Temperature) sterilizers employed in the process
effectively preserve the flavor and nutrients of fruits and
vegetables, ensuring that they are retained to the maximum extent
possible.
| Model | GFM10D1000 | GFM10D3000 | GFM10D5000 | GFM10D8000 |
| capacity(L/H) | 1000 | 3000 | 5000 | 8000 |
| power(KW) | 15 | 25 | 40 | 72 |
| System design pressure(MPa) | 4 | 5 | 10 | 16 |
| Steam consumption(kg/h) | 250 | 750 | 1300 | 2000 |
| Compressed air consumption(m³/h) | 12 | 12 | 12 | 12 |
| Cooling water consumption(t/h) | 15 | 25 | 45 | 70 |
| Material sterilization temperature(℃) | 90-125 | 90-125 | 90-125 | 90-125 |
| Sterilization time(s) | 120-180 | 120-180 | 120-180 | 120-180 |
| Feed temperature(℃) | 60-68 | 60-68 | 60-68 | 60-68 |
| Discharge temperature(℃) | ≤40 | ≤40 | ≤40 | ≤40 |
| Exterior dimension(mm) | 9500X2100X3000 | 1100X2100X3000 | 1200X2400X3000 | 1300X2500X3000 |
Application
Shanghai Gofun Machinery Company specializes in providing a
comprehensive range of sterilization processing lines for a variety
of fruit and vegetable products. Our sterilization methods include
tubular type sterilizers, tube-in-tube type sterilizers, and other
suitable techniques to ensure the highest standards of food safety.
Our sterilization processing lines offer versatile packaging
options to meet the diverse needs of our customers. These options
include aseptic bags, sachets, stand-up pouches, metal cans, PP
containers, PET bottles, glass bottles, gable tops, and more. We
understand the importance of packaging in preserving the quality
and extending the shelf life of fruit and vegetable products.
Our fruit and vegetable sterilizer processing line offers a
flexible capacity range, starting from 20 tons per day and going up
to 1500 tons per day. This line can also be customized to process
other fruits with similar characteristics. One of our notable
features is the tube-in-tube sterilizer, which allows for the
entire sterilization process to be completed within a short
duration of only 30 seconds. This rapid sterilization process helps
preserve the freshness, flavors, and appealing colors of the
products.
We guarantee a sterilization rate of no less than 75%, ensuring
that the final product maintains its excellent taste and quality.
Whether customers require a fully automatic or semi-automatic line,
we offer options to suit different budgets and production
requirements. Additionally, for optimal performance, different
capacity ranges can choose to incorporate a multi-effect evaporator
into their processing line.
At Shanghai Gofun Machinery Company, we are committed to providing
high-quality sterilization processing lines that meet the stringent
standards of the fruit and vegetable processing industry. Our
expertise, advanced technology, and dedication to customer
satisfaction make us a reliable partner for your sterilization
needs.
| Main configuration of the system |
| No. | Item | Brand |
| 1 | PLC | Siemens |
| 2 | Human Machine Interface | Siemens |
| 3 | Steam Reducing Valve | Spirax Sarco |
| 4 | Steam Regulating Valve | Spirax Sarco |
| 5 | Steam Trap Valve | Spirax Sarco |
| 6 | Electric Elements | Schneider |
| 7 | Transducer | Japan Fujifilm |
| 8 | Temperature paperless recorder | YOKOGAWA |
| 9 | Breaker | Schneider |
| 10 | Central relay | Omron |
Principle
- The product is transferred from the storage tank to the heat
exchanger unit within the sterilizer system.
- Superheated water is utilized to heat the product to the required
sterilization temperature. During this process, the product is
carefully maintained below the sterilization temperature to ensure
its quality and safety. Subsequently, the product is cooled down to
the filling temperature using either cooling water or frozen water,
depending on the specific requirements.
- Before the start of each production shift, the system, including
the aseptic filler, undergoes a thorough sterilization process
using superheated water. This "sterilize in place" procedure
ensures the system is free from any potential contaminants and
ready for safe and hygienic production.
- At the end of each production shift, the system, along with the
sterile fillers, is cleaned in place to maintain optimal
cleanliness and prevent cross-contamination. This cleaning process
involves the use of hot water, lye, and acid, which effectively
remove any residue or impurities accumulated during production.
- By implementing these practices, we ensure that our sterilization
system and fillers are consistently maintained in a hygienic
condition, meeting the highest standards of food safety and
quality.
Advantages
- Both the material and the heating medium undergo non-contact heat
exchange within their respective sealed systems, ensuring the
hygiene and safety of the material.
- The sterilization process is designed to be brief, preserving the
nutritional content of the material without causing significant
destruction.
- The machine is constructed using food-grade stainless steel,
meeting national safety and hygiene requirements for beverage and
food equipment.
- It exhibits excellent heat transfer performance, facilitating high
heat recovery rates and minimizing energy consumption.
- Key control components, valve parts, and supporting elements are
sourced from reputable suppliers, guaranteeing a long service life.
- PLC control is implemented to automate the regulation of heating
temperature, hot water temperature, and steam flow within each
section of the material. Additionally, an automatic feeding system
is incorporated to ensure effective sterilization of the material.
- The device boasts a simple structure, facilitating easy cleaning,
convenient operation, and low maintenance costs.
Why choose us
1. High-tech enterprise with our own professionally team and
manufactured factory.
2. The advanced technology is at the leading level at home and
abroad, and has obtained technical patents.
3. Location in national key high-tech zone, only 30mins to airport.
4. Strict quality inspection, all products are advanced and durable
with high reputation.
5. Good pre-sales and after-sales service.
