High Efficiency Tube in Tube Peach/ Apricot Fruit Paste/ Sauce/ Jam
Sterilizer
Company Information
Gofun Company provides turnkey solutions not only for tomato paste
production line, but also for apple, pear, peach, mango, apricot
and other fruit and vegetable processing and packaging lines,
receiving wide praise from both customers. I'm here. domestic and
foreign markets. The machines have already been exported all over
the world, including Asian countries, African countries, South
American countries, as well as European and American
countries.Gohun Company aims to produce excellent food machines and
contribute to global agriculture. increase. We are sincerely
committed to great prospects and mutually beneficial relationships
with all people and friends around the world!
Description
Gofun Company created an advanced automatic tube-in-tube sterilizer
by learning and absorbing Italian high-tech. Tube-in-tube
sterilizers are widely used for high viscosity products such as
concentrated fruit pastes.
The sterilizer he has a four-layer tubular structure. Hot water
passes through the inner two layers and the outer layer, while the
product flows through the middle layer. The product is heated with
hot water to a set temperature, the product is kept at this
temperature for several hours to completely sterilize the product,
and chilled or cold water is used to cool the product. A sterilizer
consists of a product tank, a pump, a heat exchanger, a holding
tube and a control system.
| Model | GFM10D1000 | GFM10D3000 | GFM10D5000 | GFM10D8000 |
| capacity(L/H) | 1000 | 3000 | 5000 | 8000 |
| power(KW) | 15 | 25 | 40 | 72 |
| System design pressure(MPa) | 4 | 5 | 10 | 16 |
| Steam consumption(kg/h) | 250 | 750 | 1300 | 2000 |
| Compressed air consumption(m³/h) | 12 | 12 | 12 | 12 |
| Cooling water consumption(t/h) | 15 | 25 | 45 | 70 |
| Material sterilization temperature(℃) | 90-125 | 90-125 | 90-125 | 90-125 |
| Sterilization time(s) | 120-180 | 120-180 | 120-180 | 120-180 |
| Feed temperature(℃) | 60-68 | 60-68 | 60-68 | 60-68 |
| Discharge temperature(℃) | ≤40 | ≤40 | ≤40 | ≤40 |
| Exterior dimension(mm) | 9500X2100X3000 | 1100X2100X3000 | 1200X2400X3000 | 1300X2500X3000 |
Components
The equipment consists of material tank, pump, tubular heat
exchanger, retainer, superheated water system and control system.
Regenerative heat exchange technology is adopted in the equipment
design to improve heat transfer efficiency and save energy.
The operating system adopts an image man-machine interactive
operation interface, which is convenient for you to intuitively
grasp the running status of each component of the device at any
time. The control system performs real-time temperature control,
acquisition and storage on the device.
| Main configuration of the system |
| No. | Item | Brand |
| 1 | PLC | Siemens |
| 2 | Human Machine Interface | Siemens |
| 3 | Steam Reducing Valve | Spirax Sarco |
| 4 | Steam Regulating Valve | Spirax Sarco |
| 5 | Steam Trap Valve | Spirax Sarco |
| 6 | Electric Elements | Schneider |
| 7 | Transducer | Japan Fujifilm |
| 8 | Temperature paperless recorder | YOKOGAWA |
| 9 | Breaker | Schneider |
| 10 | Central relay | Omron |
Principle
- Load the product from the storage tank attached to the sterilizer
into the heat exchanger unit.
- Heat to sterilization temperature with superheated water, keep
below sterilization temperature, and then cool to filling
temperature with cooling water or cold water.
- Before each production shift, the system is sterilized in
superheated water with sterile packing material.
- After each production shift, hot water, alkaline and acid solutions
are used to clean the system in place along with sterile packing
material.
Advantages
- Both material and heating medium are heated by contactless heat
exchange in their respective sealing systems to ensure hygienic
safety of the material.
- The sterilization time is short, so as not to destroy the nutrients
of the material.
- The machine is made of food-grade stainless steel, ensuring that
the beverage and food equipment meets national safety and health
requirements.
- Good heat transfer performance, high heat recovery rate, low energy
consumption
- The main control components, valve parts and support parts are long
life imported parts.
- It adopts PLC control to automatically control the heating
temperature, hot water temperature and steam flow rate of each
section of material, and is equipped with an automatic feeding
system to ensure that the material achieves sterilization effect.
- This equipment has the advantages of simple structure, convenient
cleaning, convenient operation and low maintenance cost.
Our Service
1. Installation, debug
After equipment reached the workshop of customer, place the
equipment according to plane layout we offered. We will arrange
seasoned technician for equipment installation, debug and test
production at the same time make the equipment reach the rated
producing capacity of the line. The buyer need to supply the round
tickets and accommodation of our engineer, and the salary.
2. Training
Our company offer technology training to customer. The content of
training is structure and maintenance of equipment, control and
operation of equipment. Seasoned technician will guide and
establish training outline. After training, the technician of buyer
could master the operation and maintenance, could adjust the
process and treat different failures.
3. Quality guarantee
We promise that our goods are all new and not used. They’re made of
suitable material, adopt new design. The quality, specification and
function all meet the demand of contract. We promise that the
products of this line could storage for one year without adding any
aseptic.
4. After sales
We offer 12 months as quality guarantee, free offer wearing parts
and offer other parts at the lowest price. In quality guarantee,
the t`echnician of buyers should operate and maintain the equipment
according to seller’s demand, debug some failures. If you could not
solve the problems, we will guide you by phone; if the problems are
still can not solve, we will arrange technician to your factory
solving the problems. The cost of technician arrangement you could
see the cost treatment method of technician.
