High-Quality Tomato Processing Plant Aseptic Bag In Drum Package Field Installation

Product description of tomato processing plant

Tomato processing line can produce from fresh tomato to different kinds of final product. The popular products like tomato paste, tomato sauce & ketchup, tomato juice processing line, which produce from fresh tomato to the final product with aseptic bag in drum.

The processing line mainly includes: fresh tomato receiving system, washing system, sorting system, crushing system, pulping and refining system, filtration system, concentrating system, sterilizing system, and aseptic filling system. Then we can get the tomato paste with aseptic bag in drum.

And the tomato paste in aseptic bag in drum can be further produced to tomato ketchup, sauces, juice and filled in sachet, stand-up pouch, metal can, PP container, bottle, gable top, etc.

Our service of the tomato processing plant

Gofun can not only provide the tomato processing equipment for the plant but also provide the one-stop solution from A to Z, which includes:

• Technical consultation
• Customized proposal design
• Equipment manufacturing
• Installation commissioning and training at the site
• 1- year after-sales guarantee
• Life-long service
• Package design & Purchasing

Main parameters of the tomato production line

FRESH TOMATO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ PREHEATING ⇒ PULPER & REFINER ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

Final products & Package types for the tomato project

Shanghai Gofun machinery company offers all kinds of the tomato processing line.

The raw material can be fresh tomato, tomato paste, etc. And the final product can be tomato paste, tomato ketchup, tomato sauce, tomato juice, tomato powder, whole peeled tomato, etc.

For the final package, it can be an aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.

The key process of the tomato paste processing line

Now Shanghai Gofun machinery company will introduce the information of tomato paste processing line to show it works.

1. Discharge platform

When fresh tomato come, normally with big truck, if discharge with human, it would be very difficult. So, we design the discharge platform and use water gun to discharge fresh fruit/tomato from truck, also use water to delivery fresh fruit/tomato to the processing line. And there is another function of the discharge platform, it can pre-wash fresh fruit/tomato before processing.

2. Elevator

This machine is used to delivery fresh fruit from outside the building to inside.

3. Washing

Before crushing, need to washing fresh fruit carefully. For washing we can use bubble washing machine and spray washing machine together. If the washing requirement is high, more stages of washing can be added. Also, for better cleaning effect, we can add ultrasonic cleaning and ozone cleaning.

4. Sorting

After washing, the surface of the fruit is clean, we can check the situation of all the fruit by human eye, and sort out the bad tomatoes by human.

5. Crushing for tomato processing

GFM-FC series crusher has most advanced working principle, higher accuracy of manufacture and best crushing functions. It is mainly used for crushing of many kinds of fruits or vegetables, for example: tomato, apple, pear, strawberry, celery, etc. it can crush the raw materials into small particles, which could increase the working effect of next processing section. The machine is composed of feed hopper, side cover, frame, principal axis, bearing block, motor, motor structure, outlet hopper etc.

6. Preheating

The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step, would help to higher the juice rate for next step, and also can protect the color and taste of the final product.

7. Pulper and refiner

This machine is also running with speed of 1470 r/min, it causes the centrifugal force and the product will go through screen, helps to refine the product. And normally we use double stage of pulper and refiner, the screen of each stage is different, for first stage the screen would be bigger, and for second stage the screen would be smaller. The double stage pulping machine for tomato pulp yield rate can reach 90%~95%. After pulping, tomato peel and seeds will be separated from tomato pulp. The machine works with high capacity and stable performance; Easy to be operated and change sieves; Suitable for many different kinds of fruits that are including the passion fruit, tomato, peach, apricot, mango, apple and etc.;

8. Evaporating

Vacuum Evaporator is used for concentrating the tomato paste under vacuum and low temperature. Here we are using Forced Circulation Vacuum Evaporator. Because it’s under vacuum and low temperature, so the tastes and nutrients would be protected as much as possible. And right now, we evaporate the water from the tomato pulp, then we will get the tomato paste, normally the Brix is 28-30% and 36-38%.

9. Sterilizing

For tomato paste we use tube in tube type sterilizer for sterilizing. The sterilizing temperature and holding time is adjustable. With this machine we will heat the tomato paste to a very high temperature around 115℃ holding for 30s and then cooling to ambient temperature immediately. Like this way also can protect the test and nutrients of tomato paste as much as possible. The whole system adopts programmable control. The operating system adopts the image man-machine interface, which is convenient for intuitively grasping the operating status of each component of the device.

10. Aseptic Filling

The aseptic filling machine works together with the tube in tube type sterilizer. It’s a closed cycle. Before production, the cycle will be fully sterilized to make sure the aseptic environment. And the filling cavity is also protected by steam to make sure the filling environment is also aseptic. Safety - providing several security methods. Using mirror welding tech to ensure tidy and smooth welding line. Separate control panel. CIP and auto SIP available together with sterilizer. Easy to adjust to match the different volumes and sizes of aseptic bags

11. Storage or go blending

The finished product can be stored or used as the raw material to make the tomato sauce or ketchup.

Shanghai Gofun machinery company, a professional fruit and vegetable processing line manufacturer and exporter in China. Which can offer the turn-key solution for different fruit juice, pulp & paste processing complete line with high quality and competitive production lines with daily capacity from 60 tons to 1500 tons. We can provide the one-stop solution from A to Z, including plant construction, equipment manufacturing, installation, commissioning, and production; provide the most optimized implementation plan.

Gofun Company provides the turn-key solution for not only the tomato paste production line, but also the processing lines for many kinds of fruits & vegetables, like apples, pears, plums, coconuts, mulberries, etc., and has received widespread praises from customers from both the domestic and overseas. Our machines have already been exported all over the world including Asian countries, African countries, South American countries, and even European countries.