Advanced Manufacturing Technology Mango Processing Machinery Good After Service

Product description of the mango processing line

Mango processing line can produce from fresh mango to different kinds of the final product. The popular products like mango pulp, mango puree, mango concentrate paste, mango sauce, mango juice, mango beverage processing line, which produce from fresh mango to the final product with the aseptic bag in drum.

Our Services for the mango processing line

1. Technical support

2. Marketing suggestion

3. Final packing suggestion and design

4. Factory building and design

Main parameters of the mango production line

Flowchart of tomato paste/ sauce or ketchup processing

FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING ⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

Final products & Package types for the mango project

Shanghai Gofun machinery company offers all kinds of mango processing line.

The raw material can be fresh mango, mango paste, etc. And the final product can be mango paste, mango sauce, mango juice, mango powder, diced mango, dried mango, etc.

Main features of the tomato processing line

The Mango processing line is the key product of Shanghai Gofun machinery company. We served more than 20 countries in the past 16 years. We keep providing high-quality machines and services to food manufacturers all over the world.

Key process of the mango processing line

Now Shanghai Gofun machinery company will introduce the information of mango pulp puree or mango paste concentrate processing line to show it works.

1. Discharge platform

When fresh mango comes, normally with big trucks, if discharge by labor, it would be very difficult. So, we design the discharge platform and use water gun to discharge fresh mango from truck, also use water to deliver fresh mango to the processing line. And there is another function of the discharge platform, it can pre-wash fresh mango before processing.

2. Elevator

This machine is used to deliver fresh mango from outside the building to inside.

3. Washing

Before crushing, need to washing fresh fruit carefully. For washing, we can use the bubble washing machine and brush & spray washing machine together.

4. Sorting

After washing, the surface of the fruit is clean, we can check the situation of all the fruit by human eye, and sort out the bad tomatoes by human.

5. Destoning

The mango destoner is running with speed of 1470 r/min to crush fresh mango to make sure all the mango cores and peals are fully cleaned, which can greatly reduce the waste and improve the pulp yield.

6. Preheating

The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step, would help to higher the juice rate for next step, and also can protect the color and taste of the final product.

7. Pulper and refiner

The double stage pulping machine for tomato pulp yield rate can reach 60%~75%. This machine is also running with the speed of 1470 r/min, it causes the centrifugal force and the product will go through screen, which helps to refine the product. And normally we use double stage of pulper and refiner, the screen of each stage is different, for the first stage the screen would be bigger, and for the second stage the screen would be smaller.

8. Horizontal spiral centrifugal

The machine is used to reduce solids and impurities and ensure the mango pulp puree no impurities and black points.

9. Sterilizing

For mango pulp puree we use the tube in tube type sterilizer for sterilizing. The operating system adopts the image man-machine interface, which is convenient for intuitively grasping the operating status of each component of the device.

10. Aseptic Filling

The aseptic filling machine works together with the tube in tube type sterilizer. It’s a closed cycle. Before production, the cycle will be fully sterilized to make sure the aseptic environment. And the filling cavity is also protected by steam to make sure the filling environment is also aseptic. Safety - providing several security methods. Using mirror welding tech to ensure tidy and smooth welding line. Separate control panel. CIP and auto SIP available together with sterilizer. Easy to adjust to match the different volumes and sizes of aseptic bags

11. Storage or go blending

The finished product can be stored or used as the raw material to make the tomato sauce or ketchup.

12. Mixing and blending

The mixing and blending system is used for the mixing of the tomato paste or fruit pulp with water, sugar, cinder according to their formula. The tomato paste or fruit concentrate in the aseptic bag in drum can be taken out during the dry season for repacking to ensure continuous production.

13. Degassing & Homogenizing

Degassing machine is used to remove the bubbles and airs in the fruit pulp or mixed product. Homogenizer in food processing means to refine the material under the triple action of extrusion, strong impact and pressure loss expansion, so that the materials can be mixed with each other more evenly.

14. Pasteurizing

Kill the bacterial of the mixed product and improve the shelf-life.

15. Different packages filling system

For weighing, filling, sealing of the final package.

16. Water Spray or Immersion Pasteurizing and Cooling

Water immersion type sterilizer is a pasteurization equipment specially designed for the filling or packaging of dairy products, juices, beverages, beer, food, condiments, medicines and other products. It is the ideal equipment for materials to achieve the purpose of extending shelf life through sterilization, heat preservation and cooling, especially the secondary sterilization equipment necessary for automated production lines. According to the different process requirements of users for heating, sterilization, heat preservation and cooling of different products, different process designs can be carried out to meet the process requirements. According to user requirements, corresponding high-precision automatic control systems can be configured.

17. Air drying

Dry the metal can or sachet bag after the pasteurization.

18. Date printing

Print the production time or batch number on the can or bottle

After-Sales Service

1. Oversea technical support

2. Oversea equipment maintenance

3. English speaking engineers available to provide technical support

Working video of our mango pulp production line

Shanghai Gofun machinery company, a professional fruit and vegetable processing line manufacturer and exporter in China. Which can offer the turn-key solution for different fruit juice, pulp & paste processing complete line with high quality and competitive production lines with daily capacity from 60 tons to 1500 tons. We can provide the one-stop solution from A to Z, including plant construction, equipment manufacturing, installation, commissioning, and production; provide the most optimized implementation plan.

Gofun Company provides the turn-key solution for not only the tomato paste production line, but also the processing lines for many kinds of fruits & vegetables, like apples, pears, plums, coconuts, mulberries, etc., and has received widespread praises from customers from both the domestic and overseas. Our machines have already been exported all over the world including Asian countries, African countries, South American countries, and even European countries.