20t/H Mango Pulp Puerr Processing Line SUS304/316 Turnkey Service

Product description of the mango processing line

The processing line mainly includes fresh mango receiving system, washing system, sorting system, destoning removing system, pre-heating system, pulping and refining system, filtration system, concentrating system, sterilizing system, and aseptic filling system. Then we can get the final products with the aseptic bag in drum.

Gofun can not only provide the tomato processing equipment for the plant but also provide the one-stop solution from A to Z, which includes:

• Package design & Purchasing
• Life-long service
• Installation commissioning and training at the site
• 1- year after-sales guarantee
• Equipment manufacturing
• Customized proposal design
• Technical consultation

Our Services for the mango processing line

1. Technical support

2. Marketing suggestion

3. Final packing suggestion and design

4. Factory building and design

Main parameters of the mango production line

Flowchart of tomato paste/ sauce or ketchup processing

FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING ⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

Final products & Package types for the mango project

Shanghai Gofun machinery company offers all kinds of mango processing line.

The raw material can be fresh mango, mango paste, etc. And the final product can be mango paste, mango sauce, mango juice, mango powder, diced mango, dried mango, etc.

For final package, it can be aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.

Main features of the tomato processing line

The Mango processing line is the key product of Shanghai Gofun machinery company. We served more than 20 countries in the past 16 years. We keep providing high-quality machines and services to food manufacturers all over the world.

1. The waste from the production line can be produced into fertilizer.

2. We can also design the customized processing line for different types of fruit and vegetable. It can produce clear juice, turbid juice, original pulp, concentrated juice, concentrated pulp, fruit powder, jam, vinegar, wine, and other products.

3. The operation is simple and humanized. All feeding and maintenance areas are designed with feeding and maintenance platforms, to ensure the security of the operators.

4. Besides aseptic bag filling, we can also provide metal can, small sachet, stand-up pouch, glass jar, PET/PP container, etc.

5. All the materials are food standard, the main material is SUS304 or SUS316, which fully meets the requirements of food hygiene and safety.

6. Key points of the production line adopt international first brand. (Steam valve adopts Spirax Sarco, Siemens PLC etc.)

7. The whole production line design is compact and scientific, stable operation, high efficiency and energy saving, low steam consumption.

8. The final mango paste will be filled into aseptic bags in drum. With this kind of package, the shelf time can reach two years in normal temperature. Which can reduce the expense greatly for transportation and storage.

9.The Brix of final tomato paste can be designed as the customer’s requirement.

10. The capacity of fresh fruit can be customized from 60 Tons/ Day to 1500 Tons/Day.

Key process of the mango processing line

Now Shanghai Gofun machinery company will introduce the information of mango pulp puree or mango paste concentrate processing line to show it works.

1. Discharge platform

When fresh mango comes, it's usually a heavy truck, and it's very difficult when it's discharged by labor. So we design a drainage platform, use a water gun to drain fresh mango from the truck, and use water to deliver the fresh mango to the processing line. In addition, the discharge platform has another feature that allows you to pre-clean fresh mangoes before processing.

2. Elevator

This machine is used to deliver fresh mango from outside the building to inside.

3. Washing

Fresh fruits should be washed carefully before being crushed. For cleaning, you can use both a bubble washer and a brush & spray washer. If the cleaning requirements are high, you can increase the number of stages of cleaning. In addition, ultrasonic cleaning and ozone cleaning can be added to enhance the cleaning effect.

4. Sorting

After washing, the surface of the fruit is clean, we can check the situation of all the fruit by human eye, and sort out the bad tomatoes by human.

5. Destoning

The mango destoner runs at a speed of 1470r / min and grinds fresh mango to make sure all mango cores and peels are completely washed. This can significantly reduce waste and improve pulp yields. The core is pumped out of the factory and the pulp is pumped to the next step.

6. Preheating

The preheater is used to heat the product after the crusher, the temperature is usually adjustable from 45 ° C to 85 ° C. This processing step helps to increase the juice rate of the next step and can also protect the color and taste of the final product.

7. Pulper and refiner

This machine also operates at a speed of 1470 r / min, which creates centrifugal force and allows the product to pass through the screen, helping to refine the product. And usually we use a double stage of pulper and refiner. The screens for each stage are different: the first stage has a larger screen and the second stage has a smaller screen. The two-stage pulping machine for the yield rate of tomato pulp can reach 60% -75%. After pulping, the tomato skin and seeds are separated from the tomato pulp. The machine operates with high capacity and stable performance. It is easy to operate and the sieve can be replaced. Suitable for a wide variety of fruits such as passion fruit, tomatoes, peaches, apricots, mangoes and apples.

8. Horizontal spiral centrifugal

The machine is used to reduce solids and impurities and ensure the mango pulp puree no impurities and black points.

9. Sterilizing

Mango pulp puree uses a tube-in-tube type sterilizer. Sterilization temperature and retention time are adjustable. This machine holds the tomato paste at a very high temperature of around 115 ° C for 30 seconds and immediately cools it to ambient temperature. This method can also test tomato paste and protect nutrients as much as possible. The entire system employs programmable controls. The operating system employs an image man-machine interface that is convenient for intuitively grasping the operating state of each component of the device.

10. Aseptic Filling

The aseptic filling machine is a tube-type sterilizer that works with the tube. It is a closed cycle. Prior to manufacture, the cycle is completely sterilized to ensure a sterile environment. The filling cavity is also steam protected to ensure that the filling environment is also sterile. Security-Provides several security methods. Mirror welding technology is used to ensure an orderly and smooth welding line. Another control panel. CIP and automatic SIP can be used with the sterilizer. Easily adjusted to fit different capacities and sizes of sterile bags.

11. Storage or go blending

The finished product can be stored or used as the raw material to make the tomato sauce or ketchup.

Shanghai Gofun machinery company, a professional fruit and vegetable processing line manufacturer and exporter in China. Which can offer the turn-key solution for different fruit juice, pulp & paste processing complete line with high quality and competitive production lines with daily capacity from 60 tons to 1500 tons. We can provide the one-stop solution from A to Z, including plant construction, equipment manufacturing, installation, commissioning, and production; provide the most optimized implementation plan.

Gofun Company provides the turn-key solution for not only the tomato paste production line, but also the processing lines for many kinds of fruits & vegetables, like apples, pears, plums, coconuts, mulberries, etc., and has received widespread praises from customers from both the domestic and overseas. Our machines have already been exported all over the world including Asian countries, African countries, South American countries, and even European countries.