Description

Pineapple Deep Processing Production Line Solution

I. Key Technological Features of the Production Line

Modular Integrated Design:

Integrated peeling/coring/slicing unit (processing efficiency ≥ 5 tons/hour)
Optical sorting system (defect recognition accuracy ≥ 99.2%)
Low-temperature pasteurization process (72°C/15s for 5-log sterilization efficiency)
Nutrient Retention Technology:

Vacuum instant concentration system (vitamin C retention rate >85%)
Non-thermal drying technology (water activity controlled below 0.65)
II. Range of Final Products

Canned Pineapple: Solid content ≥ 65%, for baking ingredients/ready-to-eat desserts
NFC Pineapple Juice: Turbidity stability >6 months, ideal for high-end beverages/cocktails/wine bases
Freeze-Dried Pineapple Granules: Rehydration ratio 1:4.5, suitable for breakfast cereals/snacks
Pineapple Jam: Soluble solids ≥68°Brix, for baking fillings/dairy applications
Fermented Pineapple Wine: Alcohol content 12±1%vol, targeting the specialty fruit wine market
Probiotic Pineapple Yogurt: Viable bacteria count ≥1×10^8 CFU/g, for functional dairy products
III. Packaging Adaptation Solution

Aseptic cold filling system (suitable for PET/Tetra Pak)
Nitrogen-filled freshness preservation packaging (residual oxygen content ≤0.5%)
Degradable stand-up bag packaging (PLA composite material)
This solution is HACCP certified, achieving a raw material utilization rate exceeding 92% and a 40% wastewater reuse rate, aiding in establishing a distinctive pineapple product industry chain.

Advantages

Shanghai Gofun Machinery Company is well-known for its highly efficient pineapple processing line, which incorporates innovative features such as water-saving design, high extraction rate, rigorous quality control, and enhanced operator safety measures.

The pineapple processing production line comprises several crucial phases, commencing with a meticulous cleansing process to eliminate impurities from the pineapples effectively. The sorted pineapples are subsequently crushed to efficiently extract the juice, employing a belt juice extraction method to optimize the extraction rate.

To enrich the flavor and fragrance of the pineapple goods, enzymatic hydrolysis is deployed. The extracted juice undergoes filtration to eliminate any lingering solids or impurities. Through evaporation, the juice is condensed, resulting in a more pronounced flavor profile.

Stringent protocols are enforced to uphold product safety and microbial management, inclusive of stringent sterilization procedures. Ultimately, the processed pineapple items are meticulously filled into appropriate packaging selections.

In summary, Shanghai Gofun Machinery Company's pineapple processing line is renowned for its exceptional effectiveness, innovative water-saving design, elevated extraction rate, stringent quality oversight, and comprehensive operator safety protocols, positioning it as a premier choice for producing superior-grade pineapple products.

Features

1. High processing capacity: varied from 20 T/day to 1500 T/day.

2. Multiple use: the processing line can deal with similar characteristics of fruits.

3. Automatic disinfection liquid concentration control system: effectively guarantee the sterilization effect and control the disinfection residue.

4. High output: Tubular type pasteurizer is used to improve the high output percentage of pineapple.

5. High efficiency: The high-efficient belt juice extractor is adopted, which improves the juice extraction efficiency and yield.

6. Energy-saving: Automatic PLC controlled production process to reduce the labor intensity and improve production efficiency.

7. Low-temperature vacuum evaporation: reduce the flavor substances and nutrient losses.

8. Energy recovering: Various energy recovery measures are adopted, which improves the energy utilization efficiency and greatly reduces the production cost.

9. Healthy and safety: UHT sterilizer and aseptic filling machine, isolated from the pollution of bacteria, ensure the safety of the food and extend the shelf life of the product.

10. Label-saving: The complete production line is equipped with a self-contained CIP (clean-in-place) system, which reduces labor intensity and guarantees a high level of hygiene.

Flowchart

Pineapple Juice Concentration Processing Line
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ BELT TYPE JUICE EXTRACTING ⇒ ENZYMATIC HYDROLYSIS & FILTRATION SYSTEM ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

Pineapple Juice Processing Line
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ BELT TYPE JUICE EXTRACTING ⇒ ENZYMATIC HYDROLYSIS & FILTRATION SYSTEM ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

Pineapple Beverage Line
PINEAPPLE CONCENTRATION⇒ BLENDING SYSTEM ⇒ STERILIZING ⇒ FILLING ⇒ PASTEURIZING TUNNEL ⇒ PACKAGING

Dried Pineapple Processing Line
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CUTTING ⇒ BLANCHING ⇒ DRYING ⇒ PACKING

Our Services

Pre-Sales Service: Our team of engineers at Shanghai Gofun Machinery Company specializes in designing and producing customized equipment lists tailored to meet our customers' specific requirements, capacity needs, local voltage specifications, and workshop conditions. We take into account crucial factors such as water supply, power supply, steam, and other relevant aspects when designing the production process for our customers.
To ensure the utmost quality, all materials used in our equipment are constructed from SUS304
Before shipment, we offer our customers the opportunity to visit our facility and personally test the equipment.

On-purchase Service: All machines are manufactured according to the contract and drawings. After receiving full payment, we will arrange for shipment in the shortest possible time. All exported machines are packaged in wooden crates. We will send installation instructions together with the machines.

After-sales service: After machines reach buyer’s workshop, we will arrange our engineers to install. The quality guarantee is one year. We will supply whole-life service.

Shanghai Gofun machinery company, a professional fruit and vegetable processing line manufacturer and exporter in China. Which can offer the turn-key solution for different fruit juice, pulp & paste processing complete line with high quality and competitive production lines with daily capacity from 60 tons to 1500 tons. We can provide the one-stop solution from A to Z, including plant construction, equipment manufacturing, installation, commissioning, and production; provide the most optimized implementation plan.

Gofun Company provides the turn-key solution for not only the tomato paste production line, but also the processing lines for many kinds of fruits & vegetables, like apples, pears, plums, coconuts, mulberries, etc., and has received widespread praises from customers from both the domestic and overseas. Our machines have already been exported all over the world including Asian countries, African countries, South American countries, and even European countries.